LED Bulkheads – Complete Guide

The Complete Guide to the LED Bulkhead Fitting

When it comes to lighting, whether for residential, commercial, or industrial spaces, LED Bulkheads have emerged as a reliable, efficient, and versatile option. Their robustness, combined with modern energy-saving LED technology, makes them ideal for various applications. Whether you’re illuminating hallways, stairwells, bathrooms, or outdoor areas, they are designed to withstand tough environments while providing excellent light quality.

In this comprehensive guide, we’ll explore everything you need to know about LED bulkheads—from what they are, to their benefits, types, installation, and why you should consider them for your next lighting project. We’ll also delve into top manufacturers such as Saxby Lighting and Aurora Lighting, highlighting why these brands have become industry leaders in these types of products.

1. What Are LED Bulkheads?

LED Bulkheads are wall- or ceiling-mounted light fixtures that utilize Light Emitting Diode (LED) technology to provide bright, efficient illumination in a compact, robust form. Originally, bulkheads were known for their use in maritime environments, where their enclosed, durable design could withstand the rigors of salty sea air and moisture. Today, they have expanded far beyond maritime use, becoming a popular lighting choice for homes, businesses, public buildings, and outdoor spaces.

LED bulkheads are named for their ability to “bulk up” on strength and protection, featuring sealed casings that guard the internal components from dust, moisture, and impact. This makes them particularly well-suited for areas where exposure to the elements or high traffic might cause issues with other types of lighting.

2. The Benefits of LED Bulkheads

Energy Efficiency

One of the standout features of LED bulkheads is their incredible energy efficiency. Compared to traditional lighting options like incandescent or halogen bulbs, LED technology uses significantly less electricity to produce the same amount of light. In fact, LEDs use up to 80% less energy than incandescent bulbs, helping to lower both your carbon footprint and energy bills.

LED bulkheads are ideal for spaces that require lights to be on for long periods, such as corridors, parking areas, or exterior walkways. The lower energy consumption means you can run them continuously without the worry of excessive power costs.

Durability and Weather Resistance

Designed to withstand tough environments, LED bulkheads are typically housed in robust, weatherproof casings, often rated as IP65 or higher, meaning they’re dust-tight and protected against water jets. This level of protection makes them perfect for outdoor use, especially in areas exposed to rain, snow, or dust.

Additionally, the materials used in them, such as polycarbonate or die-cast aluminum, offer high impact resistance, making them ideal for high-traffic areas or places prone to vandalism. Whether they’re installed in a parking garage or along a public walkway, LED bulkheads are built to last.

Versatility in Applications

LED bulkheads can be used in a variety of settings, both indoors and outdoors. Their sleek yet functional design makes them suitable for:

• Residential: Hallways, bathrooms, patios, and porches
• Commercial: Offices, retail stores, stairwells, and corridors
• Industrial: Warehouses, factories, and loading bays
• Public: Parks, public toilets, and transportation hubs

This flexibility, combined with different styles (round, square, oval) and finishes (white, black, or metallic), means LED bulkheads can complement a wide range of architectural designs.

Long Lifespan

LED technology offers a significantly longer lifespan compared to traditional light sources. Most LED bulkheads can last up to 50,000 hours or more, which equates to over 10 years of use under normal conditions. This longevity reduces the need for frequent replacements, lowering long-term maintenance costs.

Moreover, LED lights maintain their brightness over time, with minimal lumen depreciation. This means that your LED bulkhead will continue to provide consistent illumination for years, unlike incandescent bulbs that dim noticeably as they age.

3. Popular Uses of LED Bulkheads

Residential Settings

In residential applications, LED bulkheads are perfect for areas that need constant, reliable lighting. Common uses include:

• Hallways and Stairwells: Their compact design and even light distribution make them ideal for guiding people through narrow spaces.
• Bathrooms: Waterproof versions can be installed in bathrooms, providing ample light while withstanding the humid conditions.
• Garden and Patio Lighting: The weatherproof design of outdoor LED bulkheads makes them perfect for garden walls or patio areas, adding both security and ambiance.

Commercial and Industrial Applications

In commercial and industrial environments, LED bulkheads are used in:

• Parking Lots and Garages: These areas require durable, weatherproof lighting to ensure safety and visibility.
• Warehouse and Factory Floors: The robust nature of the fittings makes them perfect for high-traffic industrial environments.
• Retail Stores and Offices: In settings that require both aesthetic and functional lighting, they offer a clean, modern look with long-lasting performance.

Outdoor and Public Spaces

Public spaces like parks, bus stops, or pedestrian pathways benefit from the durable, efficient, and low-maintenance qualities of LED bulkheads. They provide consistent lighting, enhancing both safety and security in areas that are exposed to the elements.

4. How Do They Work? Breaking Down the Technology

What is an LED Bulkhead?

At its core, an LED bulkhead light fixture is built around LED (Light Emitting Diode) technology, a highly efficient method of producing light through the movement of electrons in a semiconductor material. This technology offers incredible energy efficiency and longer life compared to traditional lighting methods like incandescent or halogen bulbs.

Key Components of LED Bulkheads

1. LED Chips: The heart of any LED bulkhead is the array of tiny chips that emit light. These chips are highly efficient and can convert a large percentage of electrical energy into light, with very little wasted as heat.
2. Driver: The driver regulates the current to the LEDs, ensuring they receive the correct amount of power for optimal performance and longevity.
3. Lens and Diffuser: They typically feature a diffuser, which helps to distribute light evenly across an area, reducing harsh shadows and providing a softer glow.
4. Housing: The exterior casing protects the internal components from moisture, dust, and impact, ensuring the longevity and durability of the light fixture.

5. Comparing Top Brands: Saxby Lighting and Aurora Lighting

When it comes to choosing the best LED bulkhead for your space, three brands consistently stand out: Saxby Lighting and Aurora Lighting. Let’s take a closer look at what each brand offers.

Saxby Lighting LED Bulkheads

Saxby Lighting has been a leader in the lighting industry for years, known for its high-quality and innovative designs. Their LED bulkhead range offers energy-efficient, durable lighting solutions with a focus on versatility. Saxby bulkheads often come with additional features such as:

• Microwave Sensors: Automatically turn the light on when motion is detected.
• Emergency Battery Backup: Ensures lighting continues during power outages, making them ideal for commercial spaces.

Popular models include the Saxby Defender—a sleek, high-performance bulkhead with excellent light distribution, perfect for stairwells and exterior walls.

Aurora Lighting LED Bulkheads

Aurora Lighting is another trusted brand in the LED lighting space, known for its innovative approach and high standards. Aurora’s range are designed with efficiency in mind, featuring IP65-rated casings for maximum protection against the elements.

Aurora’s Orion series is a standout, offering exceptional durability with an anti-corrosion body and high-performance LED chips that provide bright, even lighting in both indoor and outdoor environments.

6. Choosing the Right LED Bulkhead for Your Needs

Indoor vs Outdoor LED Bulkheads

When choosing an LED bulkhead, one of the first things to consider is whether it’s for indoor or outdoor use. While many bulkheads are versatile enough to be used in both settings, outdoor bulkheads will typically feature:

• IP65 or higher ratings for water and dust protection
• Corrosion-resistant materials like polycarbonate or stainless steel
• Anti-vandal features, such as tamper-proof screws

Size and Shape Considerations

They come in various sizes and shapes—round, oval, square, etc.—to suit different applications. Smaller bulkheads work well in residential hallways or bathrooms, while larger models are ideal for illuminating outdoor spaces or large commercial areas.

Lumens and Colour Temperature

Lumens measure the brightness of a light. For outdoor applications, a higher lumen output (1,500-2,000 lumens) may be needed, while indoor spaces might only require 600-1,000 lumens. The color temperature (measured in Kelvin) determines the color of the light—2700K-3000K for a warm, inviting glow, or 4000K-5000K for a cooler, more task-oriented light.

7. Installation Tips for LED Bulkheads

Pre-Installation Checklist

Before installing the unit, make sure to:

• Choose a location with sufficient ventilation
• Ensure the surface is strong enough to support the fixture
• Check that the power source is easily accessible and compatible

Step-by-Step Installation Guide

1. Turn off the power at the circuit breaker to avoid any electrical accidents.
2. Remove the casing of the unit to access the wiring compartment.
3. Mount the fixture securely to the wall or ceiling using screws, ensuring it’s level and properly aligned.
4. Connect the wires: Typically, this will involve connecting the live, neutral, and earth wires from your electrical source to the corresponding terminals in the bulkhead.
5. Test the connection: After securing the casing back onto the fixture, turn the power back on and test the light to ensure it’s working correctly.

Common Installation Mistakes to Avoid

• Incorrect IP Rating: Using an indoor bulkhead in an outdoor setting can lead to water damage and short circuits.
• Improper Wiring: Ensure that all connections are tight and secure to prevent electrical faults.
• Overlooking Ventilation: Poor airflow around the bulkhead can lead to overheating, reducing the lifespan of the LEDs.

8. LED Bulkheads: Maintenance and Care

Cleaning and Maintenance

To keep your LED bulkhead in top condition, clean it regularly using a damp cloth to remove dust and dirt buildup. For outdoor fixtures, check for any debris blocking the casing, especially after storms.

Troubleshooting Common Issues

• Flickering Lights: This is often caused by loose wiring or a faulty driver. Double-check all connections and, if necessary, consult an electrician.
• Dimming or Reduced Brightness: Over time, dirt can accumulate on the diffuser, reducing brightness. Regular cleaning can help maintain optimal light output.

9. Future Trends in LED Bulkhead Design and Technology

The future of LED bulkheads looks bright, with advancements in technology driving new designs and features:

• Smart LED Bulkheads: More manufacturers are integrating smart technology into their fixtures, allowing users to control lighting through apps or voice commands.
• Solar-Powered Bulkheads: Expect to see more solar-powered options, particularly for outdoor applications, further reducing energy costs and environmental impact.
• Customizable Designs: As consumer demand for more aesthetically pleasing lighting grows, manufacturers are creating more customizable versions with interchangeable covers and finishes.

10. Conclusion

LED bulkheads are a versatile, energy-efficient, and durable lighting solution that can enhance any space, whether it’s a cozy residential hallway or a bustling industrial floor. Brands like Saxby Lighting, Aurora Lighting, and Forum Lighting offer a wide range of bulkheads, ensuring you can find the perfect fixture to suit your needs. With their long lifespan, low maintenance requirements, and excellent performance, they are an investment worth considering for any lighting project.

See our full range of LED Bulkheads here!

FAQ: LED Bulkheads